Multiple Bent Pushrods

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i gave up on feeler gauges in old-style rocker boxes years ago and now just click and listen for 002 and 004. 008 and 010 i use the rotation of the 26 tpi adusters to measure clearance. dont have any 006 but id rotate those for clearance as well.

dial indicators work but theres little room
Having installed the E3134 cams in inlet and exhaust on my old Tbird I used to do the 2 thou by ear, it just becomes audible and the 4 thou from memory was a quarter turn of the adjuster.
 
Mine were purchased in the 60s. The strange thing is having worked in the UK’s construction industry which went metric the very late 60s and also owning a Ducati for the last 20+ years you’d think that decimal portions of a millimetre would be second nature, but not so, I still think in thousandths of an inch.
Exactly! I've been in Oil & Gas design for 50 years and never got used to mm even though steel is metric (but just inches converted) as are pipe sizes.
I too have an Italian v-twin except the cylinders stick out sideways and it seems weird to do the tappets at 0.15/0.20mm ..... just can't visualize it.
I hear the USA is adopting metric now. Wonder how that will go. I worked in Houston for a few years and the local guys were floundering with mm.
It'll never catch on!
 
noticed that the rocker shaft plain washer next to the Thackery washer on oil supply banjo side (bit of a mouthful!) is 3/8” and won’t slide over the shaft shoulder where it increases to nearly 1/2”. The other three are 1/2” diameter.
order a new set of 1/2” washers. It’s not just a case of re-ordering the components.
Post #26:-
Each rocker should have one 70-1575 1/2" i.d. Thrust washer each side of it, the spring Thackeray washer should be fitted between a Thrust washer and the side of the rocker box. However, consequently, the single 70-1330 3/8" i.d. Thrust washer shown on each rocker spindle is a misprint.
If you find the 3/8" i.d. Thrust washer has been fitted at the inlet end of each rocker spindle, it will have been fitted between the Thackeray washer and the side of the rockerbox.
:cool:

Summit Racing and Motion Pro are in the US; note the flag displayed under @Woollybandit's username ... It is not cheap to get stuff across the bit of water in between. :(
 
Post #26:-

:cool:


Summit Racing and Motion Pro are in the US; note the flag displayed under @Woollybandit's username ... It is not cheap to get stuff across the bit of water in between. :(
Yes, I must've skipped over that. At least I spotted it before blocking flow at the banjo due to it not extending far enough out of the box.
Cheers Rudie
 
EUREKA !! Just been out to the workshop (11pm!) and looked inside the rocker boxes and there are two great big gouges in the case. The rods have jumped/slipped off the rocker balls and stuck on the box body. Now I know what happened I need to think about why, because everything else in the train from the crank pinion to the valve heads looked normal. This might form an argument for NOT using gaskets with pushrod holes as without the holes the rods could slip sideways into open space instead of up against the rocker box to catch on.

if the pushrods were set with enough clearance to come off the tappets or rocker arm tips, then th emachine probably would not have run. i think you may be correct that the adjuster nuts were not tightened.

however, you have three bent pushrods. i cannot see how all three came loose at the same instant, and th emotor woul dhave stopped as soon as the first one came off. they dont come off a little bit-- theyre either on, loose or not, or theyre completely off.

i have just measured four kibblewhite 650 pushrods. all four are just over 160mm, or 6-5/16 inches.

measure the unbent pushrod from your motor, please. how long is it?
 
measured four kibblewhite 650 pushrods
measure the unbent pushrod from your motor
‘73 TR7v
750 twin pushrods are shorter than 650 and have a cup at both ends.

750 twin pushrods are only slightly longer than T160 pushrods, the difference is small enough the pushrods are often confused but big enough to affect the valve gear geometry if the wrong pushrods are fitted in either engine. :mad:
 
@ Speedrattle

Rods are 152mm, correct for a T140
I suggest that the pushrod cups may have been sitting on the edge of the rocker ball shoulder/lip and against the box wall. The rods were torn out of the gasket rod holes which being so close to the top of the rods may not have occurred during bending. For me the rods worked after a fashion in that position until the cups eventually dug into the wall and bent. Those gouges are pretty deep in post #24 photo.
The engine did start after the purchase and storage but not running well which I thought might be stale fuel/ethanol, but you have a point about three rods going at the same time. Upon assembly I will check rocker oil supply at the banjos again although plenty there on everything when I tore it down. The rockers are as free as you could get without looseness.

@ Rudie

I have pushrods from my T120 left over which measure 160mm. You couldn’t confuse them, in fact you’d have to severely bend them and still not get them in! :cool:
 
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This is one of those fascinating whodunnit threads… and I feel lucky that I didn’t have this happen when I R&R’d the rocker boxes to install new gaskets on my Unit 650—which I’d never worked on before.

I do, however, remember it took me a while to be satisfied that I had the pushrods properly seated. Pretty fiddly process but once in place, they’ve stayed put—and I do not baby this engine.

I think what I did—after it felt like the pushrods were seated properly—was simply rotate the engine and check to see if the valves were opening and closing as they should, then set the clearances. But is there any other test one should or can run to ensure they’re copasetic and won’t jump out…?
 
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