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FOLDED STEEL: Suzuki Katana by Auto Magic.

Anybody who has worked in sales will know about the customer who wants that rare item, that’s outrageously hard to find, highly desired, and yet at a bargain-basement price. It’s mission impossible and sadly you just have to send them on their way. But if you’re prepared to pay the right money, then Japan’s Auto Magic can make just about any motorcycle miracle come true. Since 1988...

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Pantah Style: A Buell Cyclone café racer by Foundry

Buell Cyclone cafe racer by Foundry

How do you wedge a Buell Cyclone engine into a Ducati Pantah frame? According to Tom Simpson of England’s Foundry Motorcycle Workshop, you don’t. Which is exactly why almost everything on this scintillating Buell-powered café racer is scratch built.

Let’s rewind: almost six years ago, Tom was busy building a Ducati 600 TT2 replica, using parts scalped from a Pantah. “The customer showed up asking what we could do with the leftover parts from his donor bike,” says Tom. “He had a thing about trying to shoehorn a non-Ducati engine into the Ducati frame, and we had numerous conversations about what may or may not fit.”

Buell Cyclone cafe racer by Foundry

“Foolishly at some point I mentioned the word Buell, knowing full well it wouldn’t be even close to fitting. I’ve been a fan for years, having owned a few, but I did not expect a phone call saying that he’d bought an M2 Cyclone, and it would be delivered directly to me the following week.”

“A pretty neglected bike subsequently arrived—but luckily the engine was good. That was the start of a long and arduous, but ultimately very rewarding, journey.”

Buell Cyclone cafe racer by Foundry

Once Tom had the Buell engine in his frame jig, his fears were confirmed: there was no hope of making the concept work, even with substantial modifications. The client requested a custom frame in response, and Tom agreed—on the proviso that there was no time pressure. “I did milk that caveat somewhat,” he admits.

With nothing but the Cyclone’s 1,203 cc V-twin motor and forks, a set of Pantah wheels, Ducati 916 brake calipers and a new set of discs, the project finally kicked off in earnest.

Buell Cyclone cafe racer by Foundry

Using 1” stainless steel tubing, Tom fabricated a new frame that takes cues from the Ducati Pantah, but suits the proportions of the Buell mill. He built the swingarm too, using a mix of steel tubes, billets and sheets, and repurposing the original Pantah adjusters.

“The frame geometry is based on the original Buell,” Tom explains, “but the wheelbase is now approximately 25 mm longer. On the 18” rims with slimmer-than-original tires it feels enjoyably planted and is surprisingly relaxing to ride. As relaxing as it can be anyway, testing something you’ve put this much work into over such a long period of time.”

Buell Cyclone cafe racer by Foundry

The chassis is propped up on a mixed bag of parts. Tom overhauled the Cyclone’s forks, and modified the lowers to accept the 916’s Brembo calipers. The yokes are heavily modified Ducati 996 numbers, and the steering damper is from another 916 donor.

New YSS shocks do duty out back. Combined with the adjusted forks and Pantah wheels, they’ve perfected the Buell’s stance.

Buell Cyclone cafe racer by Foundry

The frame isn’t the only hand-made piece though—Tom had to produce a number of parts, starting with the fuel tank. “The tank wasn’t particularly inspired by any other machine,” he tells us. “It really came about as a result of wanting it to have a tasteful shape that flowed into the seat area, fitted the owner’s legs, wasn’t too tall, could hold a sensible amount of fuel, and still look the way I think a café-style bike should.”

“For some unknown reason, I decided to see if I could make it in steel. I could, but it’s unlikely I’ll do it again. Aluminum is definitely the bike builder’s friend.”

Buell Cyclone cafe racer by Foundry

The owner wanted to retain the OEM Buell filler cap, so Tom worked that into the design. He also fabricated a front fender, a rear splash guard, and a taillight and license plate bracket. The seat’s also custom, and features grey upholstery from Trim Deluxe, with a tasteful hit of Alcantara.

Tucked under the seat are a hand-made oil tank with more capacity than stock, and a box for the electronics. The latter houses a Magnetti Marelli Lithium-ion battery, and a Motogadget mo.unit that’s been used to rewire the bike.

Buell Cyclone cafe racer by Foundry

‘Foundry’ isn’t just a random workshop name; Tom has a background as a blacksmith, and is adept at sand-casting parts. So that’s how he made the finned side covers that hide the oil and electrics boxes. Other handmade touches include the side stand assembly, chain guard and front sprocket cover.

On the right side is a custom air cleaner that uses a K&N filter, and a bespoke stainless steel exhaust.

Buell Cyclone cafe racer by Foundry

The list of off-the-shelf parts is relatively short, and includes Tarozzi clip-ons and rear-sets, a Motogadget speedo and keyless ignition, Biltwell Inc. grips, Kellermann turn signals and Motone switches. Tom scalped the levers from a Honda CBR600RR, and made the headlight ears himself.

This café racer also features one ultra-practical mod: a disc lock holder on the left side of the frame.

Buell Cyclone cafe racer by Foundry

Tom’s original livery concept used a classic Ducati red—but the customer wanted blue instead. So Tom picked a classic Shelby Daytona color, ‘Guardsman Blue,’ which was masterfully executed by S.Jago Designs. The Buell logo was recreated in a period-correct Ducati typeface, and American and Italian flags were added on top of the fuel tank, as a nod to the mixed origins of the parts used.

AM Metal Polishing added some glimmer to the build, while the auto coating specialists Freshlayers covered the rear half of the tank in a protective film, to protect it from zippers and buttons.

Buell Cyclone cafe racer by Foundry

Given how many hours (and years) it took Tom to finish this Pantah-inspired, Buell-powered beauty, he admits that he’s probably forgotten about a lot of the mods. But the important thing it’s finally off his bench—and being put through its paces by its owner.

Foundry Motorcycle | Facebook | Instagram | Gary Margerum

Buell Cyclone cafe racer by Foundry


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Speed Read, April 24, 2022

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The Swedish brand CAKE releases its cheapest electric bike yet—for kids. Plus news of a CB750 owned by Steve McQueen up for sale, a custom CCM from Goblin Works Garage host Anthony Partridge, and an incredible Weslake-powered classic race bike from the Japanese shop Berrybads MC.

The CAKE Go electric kids bike

The CAKE Go is launched “Start them young,” the saying goes, and CAKE has obviously taken the advice to heart. It’s just released three bikes as part of a ‘Kids Evolution Program,’ ranging from a balance bike to a $3,500 off-road electric motorcycle.

The CAKE Go electric kids bike

The range is cleverly called Ready, Steady, Go, and the latter bike is the one we’re interested in here. It’s designed for riders aged six and over, and has a top speed of 40 km/h (25 mph).

CAKE knows how to do things properly, so the Go has a quality tubular Chromoly steel frame and good-looking plastics.

The CAKE Go electric kids bike

It weighs just 32 kilos (70 pounds) including the battery, and the power output can be adjusted from 600W to 1.5kW according to rider ability. Charging takes four hours from a standard household socket, which will give an hour or more of riding time.

Conventional forks with 95mm of travel at the front are matched to a pre-load adjustable gas shock. The wheels are aluminum F14/R12 units, and shod with decent Michelin Starcross knobbies.

The CAKE Go electric kids bike

The CAKE Go can be delivered worldwide, and we suspect it’s going to be another hit for the revolutionary Swedish brand.

Ex-Steve McQueen Sandcast 1969 Honda CB750 For Sale

Ex–Steve McQueen 1969 Honda CB750 for sale We’ve seen some dubious claims in the past for bikes reputedly owned Steve McQueen, but this one looks bona fide. And the bike itself is incredibly desirable, irrespective of its history.

Ex-Steve McQueen Sandcast 1969 Honda CB750 For Sale

It’s a genuine ‘sandcast’ CB750 K0 that was bought by McQueen’s company in 1969, and it’s just been through a two-year restoration. The documentation all checks out, and there are just 22,000 miles on the clock.

The glorious inline-four, complete with early-production ‘sandcast’ cases, was refurbished by Charlie’s Place of Glendale, California. (This particular machine was the 1,064th CB750 built.)

Ex-Steve McQueen Sandcast 1969 Honda CB750 For Sale

The rest of the machine has been rebuilt using original parts, with new chroming applied where necessary. Even the frame has been refurbished, and was painted black after media blasting.

As a piece of history, this is as good as it gets. It’s up for sale on Bring A Trailer right now, with the auction due to close just after we publish this piece. At the time of writing, bidding is at $65,000—and will probably go much higher.

Custom CCM Spitfire for Goblin Works Garage

CCM Spitfire by Anthony Partridge If you’re in the UK and watch the TV show Goblin Works Garage, you may have seen this CCM Spitfire build already. Anthony Partridge is one of the show hosts, and a familiar name in the European custom scene.

Custom CCM Spitfire for Goblin Works Garage

“This one was a quick fire build, to help CCM launch an in-house custom program,” he tells us. “The brief was to build something clean and simple, yet impactful, to showcase what can be done with CCM’s 600cc single platform. So all the mods are bolt on, and can be done by anyone with a bag of spanners and a wee bit of knowhow!”

We reckon Ant is downplaying his talents a bit here, because the key mod is aluminum monocoque bodywork. It’s produced from one piece of water jetted sheet metal, folded and welded like origami.

Custom CCM Spitfire for Goblin Works Garage

The engine gets a 2-into-1 stainless steel exhaust, with gases exiting just under the race foam seat via an SC Project muffler. All the billet aluminum parts have been anodised black, and the frame has been repainted (from matte to gloss) to match the bodywork.

Credit goes to Paul Drake for help with the design rendering and CAD, and Ollie Mullard of Olliminium Auto Fabrication for metallurgical assistance.

Custom CCM Spitfire for Goblin Works Garage

“I loved the proportions of the CCM from the get-go, so ‘less was more’ with this build,” says Ant.

“The bike is mega fun to ride—it weighs just over 110kg. The Husqvarna engine chucks out 55 hp and 43 lb-ft of torque, so it’s a proper hooligan bike in the city!”

Custom CCM Spitfire for Goblin Works Garage

It’s so much fun, Ant is going to have to sell it.

“I know that if I put it on the road, I will either lose my license or end up in prison!” [Partridge Design]

Weslake racer by Berrybads MC

Weslake racer by Berrybads Kyohey Sugimoto of Berrybads MC is one of those upper-echelon Japanese builders who deserves a higher profile outside his home country.

He built this stunning machine during Covid lockdowns, with the aim of competing in pre-1972 classic race events. The core of the bike is an 8-valve Weslake Nourish engine: originally penned by famed engine designer Harry Weslake, it was developed and refined by race engineer David Nourish.

Weslake racer by Berrybads MC

Sugimoto-san rebuilt and strengthened the motor to cope with the rigors of racing, and added a pair of new Keihin CRS37 carbs. Then he installed it into a nickel-plated Seeley Mk 4 frame, which uses the engine as a stressed member.

Power hits the back wheel via a Bob Newby primary drive, and the gearbox is a 6-speed unit from the New Zealand specialist TTI.

Weslake racer by Berrybads MC

The suspension is a real mix of parts and eras, starting with an early Yamaha SR hub at the front and a current-model YZ setup at the back. The rims are Excel, the forks are classic 35mm Cerianis, and the shocks are modern Nitron NTRs.

The tank is aluminum but, despite appearances, the tail unit is not—it’s fiberglass, and hides an alloy oil catch can.

Weslake racer by Berrybads MC

Sugimoto has called this wonderful creation ‘Beeley Westlake’—Beeley as an amalgamation of Berrybads and Seeley, and ‘Westlake’ as a reference to his hometown, which is on the western shores of Japan’s largest freshwater lake.

He’s been racing it in the ‘Legend of Classic’ series, and won his first event at Fuji Speedway with the bike clocked at 230 kph through the speed trap. The last race, at the Tsukuba circuit, didn’t quite go to plan though, with a crash as Sugimoto was chasing the race leader.

Right now, the Weslake is being repaired and fettled for its return to the track. It’s in good hands. [Via]

Weslake racer by Berrybads MC


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Dunaali: A Royal Enfield dustbin fairing racer from India

Royal Enfield Continental GT drag racer by Greasehouse Customs

We all have a friend whose motorcycle is lathered with carbon fiber parts—and although they’ll claim otherwise, we know that it’s more for vanity than performance. But this Royal Enfield Continental GT 650 and its carbon fiber dustin fairing tick both of those boxes. That’s because India’s Greasehouse Customs wanted to build an Enfield that would look great and be quick.

Based in Bangalore, Greasehouse is a division of IndiMotard—a multi-faceted company that offers parts, service, tuning, custom work, motorcycle tours and even rider training. They got the brief for this build directly from Royal Enfield, with a mandate to build a “fast, fun drag motorcycle.”

Royal Enfield Continental GT drag racer by Greasehouse Customs

“Royal Enfields have always been special motorcycles in the heart of every Indian biking enthusiast,” Greasehouse’s Achinth Tripathi explains. “The 650 twins from Royal Enfield were a revelation in the Indian motorcycling market, so we thought we’d give it the Greasehouse treatment.”

“The objective of this build was to create the fastest Royal Enfield 650 drag motorcycle in India, using minimal imported parts. In other words, make it in India.”

Royal Enfield Continental GT drag racer by Greasehouse Customs

Greasehouse started off by tearing the Continental GT down to its nuts and bolts, and weighing every part to find out where they could shave weight off. With a clear battle plan in mind, they put the bodywork on the back burner to focus on the engine first.

A stock Royal Enfield 650 makes around 47 hp at the crank, but this one’s sending 62.2 hp to the back wheel—and it’s been tuned to optimize power delivery at low revs. To get it there, Greasehouse installed high compression pistons from S&S Cycle, ported and flowed the heads, and added bigger injectors. Tuning was done via Race Dynamics’ Piggyback ECU and FuelX Autotune systems.

Royal Enfield Continental GT drag racer by Greasehouse Customs

The motor now breathes in via a pair of velocity stacks, and out though a custom-made two-into-one exhaust. Since this Enfield doesn’t need to be street legal, the wiring’s been stripped down to the bare essentials, and hooked up to a Lithium-ion battery. There’s also a Rekluse clutch and a quick-shifter; essential equipment on the drag strip.

Greasehouse kept the suspension mods to a minimum. The forks were lowered and stiffened, and the twin rear shocks were swapped out for a pair of preload-adjustable YSS units.

Royal Enfield Continental GT drag racer by Greasehouse Customs

The wheels were upgraded too, mostly to save weight. The front wheel features a lighter hub and an aluminum hoop, while the rear features an Excel rim laced to the OEM hub. Both ends are wrapped in Michelin race slicks, and there’s a lighter brake rotor up front.

A lot of weight was saved by swapping out stock parts with custom-made aluminum replacements. Those include the subframe, an adjustable CNC-machined swingarm, and new yokes with adjustable rake. The parts look great too, with subtle branding machined into the front of the top yoke.

Royal Enfield Continental GT drag racer by Greasehouse Customs

As you can tell, there’s no original bodywork left on the Enfield either. Greasehouse wrapped it in a handmade carbon fiber dustbin fairing, that they admit was as much about the look as functionality. “We had two major inspirations,” says Achinth, “The ‘Fastest Indian’ by Burt Munro and the ‘Sprintbeemer‘ by LuckyCat Garage.”

The carbon fiber tank cover, tail and side covers are one-offs too. Fuel is stored in a hidden aluminum fuel cell; it holds less than a gallon, but that’s all it needs to set times.

Royal Enfield Continental GT drag racer by Greasehouse Customs

Tucked behind the dustin fairing are the stock Royal Enfield clocks, along with CNC-machined clip-ons, new grips, an UMA Racing quick-throttle and an RCB brake master cylinder. The rear-sets are custom too, and the bike’s kitted with a full complement of titanium and stainless steel fasteners.

Greasehouse have dubbed their creation ‘Dunaali,’ which means double-barreled shotgun. It certainly looks appropriately brutal, finished with a gloss coat over the raw carbon fiber, and a simple checkered flag strip to make its intentions clear. And it’s a lot lighter than stock too, clocking in at 170 kilos [375 lbs].

Royal Enfield Continental GT drag racer by Greasehouse Customs

But if you’re worried that this build is all for show, rest assured—it’s not. Greasehouse have already competed with it, snagging third place at the Vroom drag race in Bangalore, with racer Lani Zena Fernandez behind the bars. Not too shabby for a first outing.

IndiMotard | Facebook | Instagram

Greasehouse Customs would like to thank S&S Cycle, Nigel Lopes, Arun Kumar, Arif , Anand Dharmaraj, Prashant Kumar, Team IndiMotard, Lani Zena F and Race Dynamics.

Royal Enfield Continental GT drag racer by Greasehouse Customs


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RACE READY: Ducati Paul Smart 1000 LE

Lap after lap he pulled away from the competition, setting times with metronome-like consistency, and at just 23 years old, Fabio Quartararo made winning a MotoGP race look easy last weekend. It’s a young man’s game that’s for sure and the exclusive domain of a rare few, so how do you get your track fix when you’re more than double Fabio’s age? Historic racing provides the perfect opportunity for...

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Vintage Volts: Turning a Velocette into a hybrid

Custom Velocette hybrid motorcycle

We all know about hybrid cars, with petrol engines and electric motors sharing powertrain duties. And Kawasaki is promising hybrid motorcycles in its showrooms by 2025.

But the Japanese giant has been beaten to the punch by a couple of blokes in London, and an ancient Velocette that’s almost a century old. Because Rex Martin and Adam Kay of Untitled Motorcycles have created one of the most intriguing customs we’ve ever seen—with a modern 400W hub motor working alongside an elderly two-stroke single.

Custom Velocette hybrid motorcycle

Rex bought the 1931 Velocette 250 GTP last year. The bike belonged to one of his customers, and Rex knew it well. So when the customer relocated to the USA, Rex parked the Velocette alongside the two-stroke Scott already in his garage.

After riding the bike throughout summer, trouble struck: the big end gave up. Suspecting oil starvation, Rex sent the broken motor to Alpha Bearings, who stripped it and found that it had a non-standard big end.

Custom Velocette hybrid motorcycle

While contemplating the repair of the Velocette, Rex came up with an unorthodox but very practical idea. And it wouldn’t involve any cutting, grinding, or terminal damage to the GTP.

At Untitled, Adam Kay was electrifying a Honda Cub, fitting an electric motor into the rear hub. Rex realized that they could also add an electric motor to the Velocette—as an independent power source.

Custom Velocette hybrid motorcycle

Adam gathered together the components they needed: a hub motor and associated wheel, a 72V 30Ah battery, a voltage controller and a new twist grip. (The throttle for the electric motor is on the left side of the ‘bars and therefore needs to be rolled forward to accelerate, which must be a little disorientating.)

Four days later the new system was fitted, including the fiddly part of integrating the rear brake drum and sprocket with the new hub. At 18 inches in diameter the new wheel was a size down on the original, but the lowered gearing worked fine on urban streets.

Custom Velocette hybrid motorcycle

The battery is where the leather toolbox formerly lived, and is visible on the left side of the bike. Underneath the saddle are the voltage controller and transformer.

There was a hiccup in early testing, but Rex is familiar with the system now. The Velocette does not have a magneto, and relies on a 6V battery to start the engine.

Custom Velocette hybrid motorcycle

One day, Rex started his trip under electric power, and switched to the petrol engine when the big battery ran out—only to find that the 6V battery was flat. It won’t happen again, we presume.

Rex now uses his hybrid motorcycle for commuting, and it’s surprisingly well suited to the task. The handling is nimble, the sprung seat is low and comfortable, and the range on electric power is a serviceable 30 miles or so.

Custom Velocette hybrid motorcycle

There’s no speedo but Rex suspects that his hybrid tops out at around 50 mph (80 kph). Acceleration in electric mode is very brisk, he reports: it’s also quiet, and almost drowned out by rattling from the suspension and spring seat.

The whole project is completely off the wall, but conversely, amazingly practical. That’s not a combination we often see—but it’s one we’d love to see more often.

Untitled Motorcycles | Facebook | Instagram | Adam Kay Instagram | Images by Gary Margerum

Custom Velocette hybrid motorcycle


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KNOCKOUT KATANA: Suzuki Katana by DB Customs.

The resto-mod scene is booming and while the four-wheeled variety has almost become mainstream with the likes of Singer and the SEMA dominating Ring Brothers to name just a few, the two-wheeled world is really just getting into top gear. Outside of Japan, one man has built a reputation as the go-to builder in North America, with an eye for bringing the best classics of the ’70s and ’80s into the...

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Little Animal: A Purpose Built Suzuki GN250 scrambler

Suzuki GN250 scrambler by Purpose Built Moto

If you haven’t succumbed to the charms of smaller motorcycles by now, it’s probably because you haven’t ridden one yet. That’s the opinion of Tom Gilroy, founder of Purpose Built Moto in Queensland, Australia. And judging by the work his shop’s done on this cheeky Suzuki GN250 scrambler, you can tell they’re true believers.

“Once you liven up a small bike a bit with a few performance mods, and get a bit of weight off them, you’re hard-pressed to find a bike that’s more fun to ride,” he says. “Anywhere you point this GN250 its going to deliver a smile to your face. All you gotta do is rip back the throttle and enjoy!”

Suzuki GN250 scrambler by Purpose Built Moto

PBM have some history with the humble Suzuki GN250. The first custom GN250 they ever built was also their first customer project, their first scrambler, and the first bike to garner them attention online. This one’s the third GN the shop’s built, and it draws on lessons learned from the first two.

“This time around we were given the base bike and told to go again, but better,” says Tom. “I do love these little bikes, so I was happy to oblige for our rider, Shane. The GN250 was in his family for a long time before we received it, and had been in storage for some time.”

Suzuki GN250 scrambler by Purpose Built Moto

PBM can run the full gamut of custom build styles, from mild to wild. But for this little scrambler, their goal was something clean and functional.

“The idea was to firstly improve on our previous builds, but most of all keep this project painfully simple. Oftentimes with our builds there are a lot of ideas flying around, and we get super excited then start making weird and wonderful custom pieces to style the thing out. This time there was a constant reminder to keep it simple, as a creative exercise if nothing else.”

Suzuki GN250 scrambler by Purpose Built Moto

Nothing could happen until the well worn donor was brought back up to spec. PBM’s in-house mechanic rebuilt the little single with new pistons, rings, valves and springs, and some light porting work on the head. A new Mikuni carb and a DNA air filter were added to the mix too.

For the exhaust, PBM wanted to inject a little motocross style. So they mated an FMF Powercore 4 muffler to the two-into-one headers.

Suzuki GN250 scrambler by Purpose Built Moto

Next up, the crew focused on tweaking the GN250’s running gear. The bike’s stock 16” rear wheel limits off-road tire choices, so they laced up a set of 19F/18R Excel rims with stainless steel spokes. “It gives the GN a real dune buggy vibe and allows us a tone of tire options,” says Tom.

A set of Pirelli Scorpion Rally tires were spooned on, ticking all the boxes for road and dirt use.

Suzuki GN250 scrambler by Purpose Built Moto

To compensate for the bigger wheels, PBM installed a pair of longer-than-stock YSS shocks out back. That change threw the rear drum brake out of alignment—so mods had to be made to ensure it still functions safely.

The front suspension was stiffened up, and refurbished with a heavier grade oil. Finishing off the front end are a handmade front fender and bracket, that are basically stubbier versions of the factory design.

Suzuki GN250 scrambler by Purpose Built Moto

Higher up are an LED headlight and turn signals, and a digital Daytona dash, all from PBM’s own stock. The lights have actually been mounted on the OEM headlight mounts, but the dash sits on a handmade bracket.

The yokes have been cleaned up, and wear a set of ProTaper handlebars, PBM switches and reconditioned brake and clutch levers. The switches (and other electronics) run through PBM’s own ‘Moto Black Box’—a wiring ‘brain’ that’s tucked away under the seat. And the underslung mirrors are new parts that the team has just designed and added to their online store.

Suzuki GN250 scrambler by Purpose Built Moto

For the bodywork, Tom and co. opted to keep the stock tank, because it was in such great shape. So they simply tweaked its mounting brackets to line it up with their new tail section design.

The rear end of the bike is dead simple: a classic kicked up rear loop with a slim and short seat, covered in black leather. It’s flanked by LED turn signals that also act as taillights, and capped off with a small license plate bracket. Combined with the remounted tank, the vibe is simple—but effective.

Suzuki GN250 scrambler by Purpose Built Moto

The only major request that PBM’s client had, was the color scheme. “His family is from Papua New Guinea,” Tom tells us, “so he wanted to use the flag’s colors used to style the GN250 out—which almost mimicked the factory paint colors anyway. Again, reminding myself to keep it simple, we used a black base and a two-stripe design in gold and red.”

The livery is as tasteful as the rest of the build. There’s nothing amplified here—instead, Tom and his team have distilled this little animal down to its essence.

Suzuki GN250 scrambler by Purpose Built Moto

The real question is: what will PBM do on the next GN250 build? Tom’s not sure… but he’s hoping another one rolls through the door soon, so that he can find out.

Purpose Built Moto | Facebook | Instagram | Images by Brandan Trudinger

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How custom trends influence motorcycle design

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Motorcycle historian Paul d’Orléans takes a deep dive into the uneasy but essentially productive relationship between the modern-day custom scene and design teams at the major manufacturers.

In the ancient days of the 1990s, custom motorcycles were incredibly popular, but their baroque excess made them irrelevant to the motorcycle industry. The death of the fat tire custom in 2009 made barely a ripple in the OEM world, but that was the first time, really, that customs were not leading motorcycle design by the nose, and folks forgot the unacknowledged back-and-forth between tinkerers making cool bikes—and the stodgy industry taking notes.

Ducati Scrambler Desert Sled Fasthouse special edition

Going backwards in time, trackers, choppers, café racers, bob-jobs, Promenade Percys, and cut-downs had all impacted factory designs, but nobody talked about it until Bike EXIF became a monster. The site’s 2008 launch perfectly coincided with a mounting wave of excitement around a new custom motorcycle scene, and Chris Hunter caught the tiger by the tail. And without intending it, Bike EXIF and the neo-custom scene pulled the motorcycle industry out of its worst doldrums since 1957.

In short, customs saved the (motorcycle) world.

Ducati Scrambler concept sketches

In a 2011 New York Times editorial, “Are Motorcycles Over?” writer Frederick Seidel asked if modern motorcycles are “kind of passé” and recognized that new bikes were no longer sexy or a necessary accessory for cool kids, who preferred their iPhones. OEM bikes had become heavy and complicated and tall, alienating the very folks the industry needed to survive: young people. As a result, the average age of a new rider in the USA went from 30 to 47 between 1990 and 2014, and the financial crisis of 2008 saw motorcycle sales worldwide drop by half.

But a whole new scene was building—out of the spotlight at first—stimulated by the very toxins that were killing the OEM industry: a poor economy, boring bikes, and the iPhone.

Honda CB750 Gorilla Punch by Wrenchmonkees

Enter the ‘CB’ custom, a shorthand for inexpensive donor bikes that could be made cool with not much effort—or a lot of effort, if you were determined and had skills. Let’s be frank: the average CB custom with a pipe wrap and Firestones did not change the motorcycle industry, but the energy that made them popular did. Young people vote with their feet, and blurring one’s eyes on the broad trends of 2009 revealed what riders really wanted: scramblers, café racers, street trackers, bobbers.

The motorcycle industry had once offered most of these styles as OEM models, like the Honda CL72, BSA Gold Star, and Triumph Hurricane, and bobbers had been around since the 1920s. The motorcycle scene had thrived in the 1970s with independent shops supplying all these styles, from Trackmaster and Rickman to a hundred custom parts suppliers in the pages of Easyriders. What happened 20 years later that nearly killed the OEM industry? Complacency, close-mindedness, and a business culture driven by anxiety.

BMW R nineT 'Highway Fighter' by Cherry's Company

How did Bike EXIF, as the most popular and visible expression of a global custom scene, directly impact the industry? Ola Stenegärd, chief designer for Indian and formerly for BMW, says, “I was always building my own choppers, which were kind of an embarrassment to management in the early 2000s. [Fellow BMW designer] Roland Stocker and I saw that customs were getting big, with Bike EXIF the first bona fide expression of new customs.”

“We saw what was going on, and built the prototype R nineT in 2005. It took Hendrik von Kuenheim’s support, as head of BMW Motorrad, to show that bike at EICMA in 2008, and we had to fight for years with the Board to get it manufactured; it just didn’t fit their projections. Everything is about the numbers, there’s no room for a sales failure today, and getting the numbers to work in our favor was tough.”

BMW R nineT concept sketches

“There were only two comparable bikes: the Triumph Bonneville and the Kawasaki W650, neither of which sold in the numbers we needed: 7,500 units just to break even. But the one statistic I could find in our favor was for tire sales! Strange, old-sized, 18- and 19-inch tire sales were going through the roof, and that was 100 percent because of the new custom scene. We were finally able to push the R nineT to market after eight years, and it sold out two years’ production in just a few months.”

Zero FSX by Huge Moto

More recently, Zero Motorcycles released an all-electric model, the FXE, which is the spitting image of an ultramodern supermoto that debuted at the One Moto Show in 2019, built by San Francisco-based shop Huge Moto. Zero commissioned Huge to do a custom build on a stock FXS without any intention of putting the resulting bike into production, but when Huge Moto’s creation debuted with such positive feedback, and with Zero’s aged platform needing an overhaul, the stars aligned.

Custom motorcycle builder Dave Mucci now works as lead designer at Zero Motorcycles, and when asked if he ever considered building a custom bike that could become a production motorcycle, he says, “It never once crossed my mind. Custom bikes came from people looking for something that didn’t exist in a showroom, so we just went out and built it, and what facilitated a lot of that is all the information you can get online now.”

Zero FXE electric motorcycle

“Before YouTube and blogs, people thought that since they didn’t know how to do something, they couldn’t do it. But now how-to videos are constantly thrown in front of you, and you get the knowledge you need to build something yourself that didn’t exist in the world before. Now, so many people did that, that it’s driving the industry to change the categorization of its models and go in different directions than it previously would’ve.”

Discussions with designers at other OEMs confirmed identical scenarios: the desire of design staff to experiment and follow trends created by young motorcyclists, stymied by a corporate culture of anxiety. But eventually, the evidence was overwhelming on all sides: the kids wanted cool bikes, and the factories needed kids to survive.

BMW R nineT 'Imposter' by El Solitario

Bike EXIF, as the harbinger and representative of a new scene, very much changed the motorcycle industry, as acknowledged by its designers. The collaboration of OEM factories with small customizing shops like Blitz, Brat Style, and El Solitario only emphasizes the desperate need of factories for new ideas and new energy. And the bikes most clearly impacted by the neo-custom scene—the BMW R nineT, Ducati Scrambler, Triumph Scrambler, et al—tend to be the most popular in their lineups.

The game is far from over, though. We’re watching the electric custom scene grow, with the usual mix of spectacular and humdrum designs coming out of workshops around the globe.

Ducati Scrambler concept sketches

Talented customizers are now recognized as design trendsetters by the OEM industry, and we’re seeing their immediate impact on the entirely new EV industry—not as late-hour saviors, but as the very creators of the future of motorcycling.

Put on your capes, customizers. It’s time to save the world again.

Illustration by Justin Page | Article originally featured in issue 45 of Iron & Air Magazine. See it online here, or subscribe here.

Ducati Scrambler cafe racer by deBolex Engineering


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Speed Read, May 1, 2022

The latest motorcycle news, electrics and customs.

Small electric motorcycles face off against big-bore icons this week. In one corner, a custom electric commuter from Indonesia, and a golf-themed Super73 S2. In the other, a picture perfect Katana and a breathtaking Norvin.

EV1K electric motorcycle by Katalis Company

EV1K electric motorcycle by Katalis Company We’ve enjoyed watching Katalis’ foray into electric mobility unfold. They’re a multi-disciplinary design studio based just south of Jakarta, Indonesia, with a keen interest in motorcycles. Their first electric bike, the EV.500, was a hit—and now they’ve pushed the concept one step further with the EV1K.

EV1K electric motorcycle by Katalis Company

Like its predecessor, the EV1K is a compact electric bike, wrapped in aluminum bodywork that blends sci-fi elements with cues taken from wartime aircraft. It’s not a direct copy of the EV.500 though, and it’s clear that Katalis have refined the design in key places.

More importantly, the EV1K’s drivetrain’s been upgraded—from a 500W motor to a 1500W hub-mounted unit. It’s reportedly good for a 65 km/h [40 mph] top speed, which is respectable for a bike this size. Juice comes from a 48 volt Lithium battery, good for a range of 50 km [31 miles].

EV1K electric motorcycle by Katalis Company

The EV1K is a city bike, through and through. It sports 14” wheels at both ends, with a tight wheelbase of 1120 mm. A set of conventional forks hold up the front end, with a redesigned mono-shock system at the back. The ground clearance is pretty decent too; 255 mm.

It’s a slick looking design too, wrapped in black and gold with an LED headlight poking out the front, and a taillight tucked into the rear cowl. Finishing parts include low-mounted mirrors, discreet LED turn signals and extended bar risers to put the handlebars in a sensible spot.

EV1K electric motorcycle by Katalis Company

Katalis are also planning to do a limited production run of these. As a quirky runabout that’ll look unlike anything else parked outside your local café, would you be tempted? [Katalis Co. Instagram]

Suzuki Katana restomod by dB Customs

Suzuki Katana by dB Customs As far as restomods of iconic Japanese motorcycles go, Darren Begg’s creations sit high on the list. The Canadian builder not only loves them, but knows how to make them look amazing and go fast. And this gnarly Suzuki Katana is one of his best builds yet.

Suzuki Katana restomod by dB Customs

The Katana’s loaded with drool-worthy upgrades, and even features an engine swap—something we’ve come to expect from Darren. At its heart is a Suzuki GSX-R1127 power plant that’s been punched up to 1,216 cc, and features Megacycle cams, Wiseco pistons and a head that’s been reworked by Xtreme Motorsports. There’s also a Setrab oil cooler in the mix, plumbed with custom lines and fittings.

Suzuki Katana restomod by dB Customs

Feeding the engine is a row of Yoshimura carbs with velocity stacks. The four-into-one titanium exhaust system comes from Racefit, and absolutely looks the business.

The chassis hasn’t been neglected either. Darren fitted Öhlins suspension at both ends, and swapped the swingarm out for a Suzuki Bandit part. OZ Racing Piega R wheels, wrapped in Michelin Power 5 tires, are stopped by Brembo brakes with Spiegler lines.

Suzuki Katana restomod by dB Customs

Up in the cockpit are custom yokes, new clip-ons, a Koso dash and MotoGP-inspired switchgear from Woodcraft Technologies. Smaller custom details abound; a smattering of carbon fiber here, a CNC-machined front sprocket cover there.

The livery is inspired too—a classic Katana silver, capped off with clear coated carbon fiber on the front fender and tail. The orange logos get their hue from the Lamborghini Huracan, and were painted on by Sketch’s Ink; no vinyl stickers here.

Suzuki Katana restomod by dB Customs

We’re suckers for Darren’s work and for restored Katanas, so this one’s a double whammy for us. Word has it that he’s working on another one, so our eyes are peeled. [dB Customs]

Norvin cafe racer by Millet Racing

Norvin by Millet Racing Everyone knows what a Triton is, but have you ever laid eyes on a Norvin? It’s what you get when you cram a Vincent engine in a Norton frame—a concept pioneered by the legendary John Surtees back in 1954. And it’s been masterfully reinterpreted here, by brothers Sylvain and Franck Millet.

Their father, Jean-Louis Millet, was an accomplished sidecar racer, team manager, and the founder of the exhaust company, Millet Racing. He started this particular Norvin-inspired café racer project some time ago, but then sadly passed away. So his sons decided to complete it in his honor.

Norvin cafe racer by Millet Racing

Unable to handle the project alone, they needed a team to work on the bike. So they appointed their father’s close friend, Bruno Silvestre, as team leader—then gathered together about 15 professionals to tackle various aspects of the project. It wasn’t hard, thanks to their father’s deep roots in the industry.

“The goal was to pay tribute to Jean-Louis Millet for all he was able to do for the motorcycling world,” says Sylvain. “We didn’t want to make just another Norvin, but a unique motorcycle.”

Norvin cafe racer by Millet Racing

Built over three years, the bike features a 1,000 cc Vincent twin wedged into a custom aluminum frame that’s modeled on the iconic Norton Featherbed design. The team used 3D models to figure out how to cram the massive Vincent motor in there—and to work out the suspension geometry. There’s a custom swingarm out back too, hooked up via a bespoke suspension design that uses twin shocks tucked under the seat.

Norvin cafe racer by Millet Racing

Most of the bike was built from scratch, with only a handful of off-the-shelf parts tying it together. It not only looks incredible, but weighs a paltry 330 pounds (dry) too.

As graceful as it is exotic, this Norvin is about as good as it gets. We’re sure Jean-Louis would be proud. [Via]

Topgolf Super73 S2 electric motorcycle

Topgolf Super73 S2 The idea of an electric bike company collaborating with a golf company might sound whacky, but we’re finding it hard not to love Super73’s latest custom. The Californian outfit’s in-house special projects department recently teamed up with the sports entertainment brand Topgolf, to create a zesty golf-themed scoot.

Topgolf Super73 S2 electric motorcycle

The team’s creative drive came from reimagining the venerable golf cart as a two-wheeled vehicle. Plus they wanted to create a golf ‘cart’ that could quickly and easily transform into a weekday commuter.

Super73 picked their S2 model as a base, then set about adding the necessary accoutrements. On the right side is a golf bag carrier that bolts to the frame, but can be removed in seconds. On the opposite end is a custom webbing panel, used to attach a cooler—which also helps balance out the weight of the golf bag when it’s full of ice cold drinks.

Topgolf Super73 S2 electric motorcycle

Other additions include a Saddlemen seat, Super73’s own ‘McFly’ handlebars, and a Speaqua Bluetooth speaker that’s shaped like a golf ball. With a set of chunky Vee Speedster whitewall tires, and a livery that mixes two different greens, it sure is eye-catching.

We don’t really go in for golf around here. But if we could putt around the course on this little number, we might just give it a shot. [Super73]

Topgolf Super73 S2 electric motorcycle


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SHAPE-SHIFTER: Honda CX500 by Dotto Creations.

It is a tortured art form that results in some of man’s most beautiful creations, and yet must do so while hamstrung by budget, middle management, regulation, and engineers. So, the motorcycle designer must have skin as thick as leather when the reaction to their work is either a love or hate it response. Ignoring the designers’ months of devotion to the process, the public can be a cruel beast.

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Hello Darkness: Hidemo debuts a 2022 Nightster custom

2022 Harley Nightster custom by Hidemo

It’s only three weeks since Harley-Davidson pulled the sheets off the 2022 Nightster, giving us a look at the spiritual successor to the original Sportster. But six months ago, pre-production versions of the new bikes were discreetly delivered to a select group of five customizers in the US, England and Japan.

Hideya Togashi was one of the first people outside Milwaukee to see the new machine. He needs no introduction here; he’s been running the Hide Motorcycle workshop for twenty years, and has won the supreme award at the Yokohama Hot Rod Custom Show not once, but twice. He’s also famous as a Sportster specialist.

2022 Harley Nightster custom by Hidemo

The story started in December last year, when Harley-Davidson HQ contacted Togashi-san. Would he like to take part in a custom project for an upcoming new model?

“The Nightster name was not mentioned, because it hadn’t been launched yet,” says Togashi. “It was a great honor to receive the request. I was nervous, not knowing details of the bike, but I didn’t need long to accept!”

2022 Harley Nightster custom by Hidemo

After signing a contract, Harley told Togashi that the donor bike would be the 2022 Nightster. He would get just 60 days to build his custom, and the Revolution Max 975T engine must remain untouched.

As soon as Togashi was on board, he saw images of the Nightster. “My first impression was that they had recreated the style of the ‘old’ Sportster,” he says.

2022 Harley Nightster custom by Hidemo

As he waited for the Nightster to arrive at his Kawasaki City workshop, Togashi started planning the build. Given the tight deadline, his first thought was to use a few commercially available aftermarket parts to achieve the Hidemo style.

The day before Christmas Eve, the Nightster turned up. “I took it apart and looked at its skeleton, and realized that the plan I had initially envisioned would not work,” he says. “I have built over 100 customs based on the Sportster so far, but I could not use that experience. The Nightster was a completely new Harley.”

2022 Harley Nightster custom by Hidemo

Togashi sat down with Naoya Watari, who has helped him at Hidemo for many years. “The time we spent working on the concept was unthinkably long.”

“When I saw the new front frame and electrical wiring details, I realized that everything about the Nightster was different from the previous Sportster. The ‘old’ Sportster has a wide range of customization possibilities because of its transmission-integrated OHV engine, and the simplicity of the frame structure that holds it.”

2022 Harley Nightster custom by Hidemo

After many sketches, Togashi and Watari decided on the street tracker style. “It’s a style and term that emerged from the Japanese custom scene in the late 1990s and early 2000s,” says Togashi. “This style has had a strong influence on custom bike culture, and it’s the cornerstone of Harley custom culture in Japan.”

The Hidemo crew took the Nightster apart and measured everything up. They noticed that front of the frame has a V-shape approaching the steering head, with the ‘tank’ cover in the center. (It’s actually hiding the airbox, with the real fuel tank and its filler cap under the seat.)

2022 Harley Nightster custom by Hidemo

It meant they couldn’t change the width of the ‘tank’ to make it look slimmer—or move it back and forth to make the body more compact. “It is also difficult to change the shape of the cover, because it is packed with wiring and electrical parts,” says Togashi.

Hidemo have not modified the main part of the frame, because it’s critical to the identity of the 2022 Nightster. And they decided to make their changes mostly bolt-on, so they could be replicated by future Nightster owners—right down to the custom header pipes and carbon mufflers.

2022 Harley Nightster custom by Hidemo

The new bodywork was shaped up using Styrofoam, and then clay to create more detailed lines. Then it was time to hand-hammer aluminum sheets.

The back end of the frame, which is a rear suspension mounting point, is new and wider than stock. The traditional ‘fender strut’ is gone and the upper shock mounts have been moved about 15 cm forward, to create an illusion of a longer tracker-style swingarm.

2022 Harley Nightster custom by Hidemo

The tail unit, which is part of the one-piece body, makes the frame appear to taper at the back—because the front part of the bodywork and ‘number board’ are intentionally broad.

“The front cowl plays a very important role in this bike,” Togashi notes. “Given the width of the radiator on the 2022 Nightster, it must have a certain amount of volume to balance the entire body.”

2022 Harley Nightster custom by Hidemo

It’s the size of a typical flat tracker number plate, but reinterpreted with sharp edges and complex curved surfaces, wrapping around the fork tubes and hiding the triple trees. German-made ABM handlebars sit right behind, with a compact speedo repositioned to below the tank on the left side.

Inspiration for the sleek monocoque came from the other side of the Pacific Ocean. “I have adopted the style and techniques of Tracy’s Fiberglas Works,” Togashi reveals.

2022 Harley Nightster custom by Hidemo

“The one-piece bodies designed by Tracy Nelson became popular in the 1960s and 1970s. They’re symbolic of the custom scene at the time. Watari has a wealth of knowledge, and he and I spent a lot of time exploring the possibilities for the paint scheme.”

The paint was shot by Keen Edge and the orange, of course, is a traditional Harley color. The Sportster graphic on the ‘tank’ is another, slightly cheeky, nod to the past.

2022 Harley Nightster custom by Hidemo

Hidemo’s tracker is very easy on the eye, and a brilliant opening salvo for the flood of Nightster customs we’re likely to see in coming years. But the build itself was far from easy for Togashi and Watari, despite their skills and experience.

“It was a new challenge for Hidemo,” Togashi admits. “It was a difficult project, but we are happy with the result.” We bet Milwaukee are, too.

Hide Motorcycle | Facebook | Instagram | Harley-Davidson Japan | Images by Hiromitsu Yasui

2022 Harley Nightster custom by Hidemo


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DARK PHOENIX: BMW R18 by Mandrill Garage.

The world of technology moves at such a rapid pace that at times it feels like no matter how hard you try to keep up, you’re always two steps behind. You only have to look at the mobile phone in your hand and compare it to the one you once held 20 years ago to realise just how quickly things change. The world of manufacturing is no different and as new ways of creating come online...

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Still Got It: OWM scrambles the outgoing Harley Sportster

Harley-Davidson Sportster scrambler by One Way Machine

With the release of the Nightster, the decades-old Harley-Davidson Sportster has now fully passed the torch on to the next generation. But even though the ‘old’ Evo Sportster is starting to vanish from showroom floors, it remains iconic, and will stay a popular custom build donor for years to come.

Yesterday we showcased one of the first custom variants of the new Sporty. Today, we’re shifting focus to a scrambler based on one of the outgoing models: the Harley-Davidson XL1200CX Sportster Roadster. Built by Julian von Oheimb at One Way Machine, it’s definitive proof that the classic Sportster’s still got the goods.

Harley-Davidson Sportster scrambler by One Way Machine

Julian’s client actually discovered One Way Machine by chance. He was enamored with an older Sportster scrambler that Julian had built, and had something similar in mind. So he sourced one of the last brand new Sportster Roadsters from a German dealership, and sent it over to the OWM workshop in Staufenberg, north of Frankfurt.

“The goal was a sporty and aggressive bike,” says Julian. “One that can really ‘go’ on the road, but also works off-road. All in all, it had to be a typical OWM build—timeless design, special sheet metal work, sharp details and tasteful finishes.”

Harley-Davidson Sportster scrambler by One Way Machine

The first change was a classic Sportster mod—Julian stripped the bike down, and lopped off the rear fender struts. Then he started sourcing the right parts for the build, including an aftermarket fuel tank that looked like it would work.

In reality, the tank took a lot of fettling before it fitted as it should. The tunnel was too narrow, there was no flange to mount the fuel pump, and the mounting points had to be redesigned. Julian ticked all those boxes, then added a custom fuel cap from Handcrafted Choppers.

Harley-Davidson Sportster scrambler by One Way Machine

For the back half, he fabricated a steel tail piece that loosely blends flat tracker and scrambler aesthetics. It sits on a hidden mounting frame, and is capped off with a vintage leather seat from VP-Autosattlerei. The arrangement is elegant—from the pleated design on the seat, to the way Julian has ‘boxed in’ the back end of the tail.

Rear light and turn signal duties are handled by a pair of combination LEDs from Kellermann, mounted just aft of the upper shock mounts. The passenger pegs are gone, and the license plate’s now mounted lower down, on a bracket attached to the left of the swingarm.

Harley-Davidson Sportster scrambler by One Way Machine

In front, Julian dressed the Sportster with a shorter front fender, and a handmade number board-style headlight nacelle. Sporting a drilled design, it packs a pair of LED projectors behind a polished grill, with a cutout for the OEM speedo higher up.

Behind it you’ll find a set of Biltwell Inc. bars, fitted with new grips from Speed Dealer Customs. Julian also installed a bar-end mirror, and a complete set of levers and switches from Rebuffini. All the wiring runs inside the bars, with a pair of Kellermann turn signals hiding under the levers.

Harley-Davidson Sportster scrambler by One Way Machine

The Roadster comes standard with 19F/18R wheels, but they’re cast alloy numbers, and this project called for spokes. New rims were laced up in the same sizes, then wrapped in Heidenau K67s; trials-style tires that work on the street too. The brakes are stock, save for new front discs from Zodiac, and a new back disc from CCE.

The bike’s original upside-down front forks are still in use, but the rear’s been lifted with a new set of Öhlins shocks.

Harley-Davidson Sportster scrambler by One Way Machine

Julian also converted the Sportster from a belt to a chain drive, with a one-off rear sprocket geared for off-road use. The front sprocket guard, and the foot pegs, are Roland Sands Design parts.

Tasty bolt-on bits are sprinkled all over this build. The low-slung two-into-one exhaust came from MCJ in Italy, and includes a lever-operated valve that alters the amount of noise it makes. And the ribbed air cleaner was supplied by our good friend Winston Yeh, at Rough Crafts in Taiwan.

Harley-Davidson Sportster scrambler by One Way Machine

Julian picked typical OWM finishes for his client’s Sportster scrambler: lots of satin black, with subtle striping. BK Lack handled the former, while Chikos Pinstriping did the latter. Custom OWM badges on the tank add another unique touch.

Extra contrast comes from the ribbed cam and primary covers, and the delightfully retro rocker box covers. Created by EMD in France, they add just a hint of classic style to this 21st century Sportster.

Harley-Davidson Sportster scrambler by One Way Machine

Once the Sportster was buttoned up, Julian put it through over 120 miles of test riding, tuning and adjusting things as it went. That’s because this bike ain’t no show pony, and is already being put through its paces (on both asphalt and dirt) by its happy owner.

“The bike is a perfect daily rider,” says Julian. “It rides well, brakes well and is absolutely reliable.”

Harley-Davidson Sportster scrambler by One Way Machine

So what’s next for OWM? “I actually specialize in ‘big twin’ Harleys,” says Julian, “but every now and then I leave that path. I’m currently working on a Pan America, which will be built in the style of the Paris Dakar rally bikes.”

Here’s to the old school, and the new!

One Way Machine | Instagram | Images by Hans Ostermann

Harley-Davidson Sportster scrambler by One Way Machine


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CARBON COCKTAIL: Ducati 400SS ‘Negroni’ by Balamutti Workshop.

No matter how many motorcycles we might be lucky enough to own throughout a lifetime, there is often a favourite in amongst the bunch. It could be the first bike we owned that got us onto two-wheels, or a machine that we shared a special journey with, and sometimes we just love it because we love it. If you sell that bike, maybe it won’t kick in for a while, but eventually you’ll miss it as if it...

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Slick Brick: TooHard re-engineers the BMW K75

K75 cafe racer by TooHard Motor Co.

You never know what to expect from TooHard Motor Co. A few months ago, the Spanish garage wowed us with a stunning Gixxer restomod; before that, we saw a Triumph Trophy bobber and an R9T café racer.

This time, they’ve turned up with a K75 that looks nothing like the machine BMW launched in the mid 80s. But after checking out the spec sheet, this build will certainly handle much, much better.

K75 cafe racer by TooHard Motor Co.

The K75 series was a mainstay of the BMW range for just over ten years. With a three-cylinder engine, Bosch fuel injection and 75 horsepower on tap, it was a pretty good middleweight bike—but it never really took off in Germany.

Spain was one of the biggest markets for the K75, and there are plenty of secondhand examples around the Iberian peninsula.

K75 cafe racer by TooHard Motor Co.

The most obvious mod that builders Jose and Bea have made is the tank: the bulbous, oddly-shaped stock item has been switched out for a classic R80GS unit, which had to be modified internally to get it to fit.

The real engineering is in the suspension department, though. TooHard have installed GSX-R forks, with a custom-designed and CNC-machined top yoke to hold everything together.

K75 cafe racer by TooHard Motor Co.

At the back, the swingarm, shaft drive and linkages from a K1100 have been cleverly grafted on. It’s a much beefier and more sophisticated setup, with a new Öhlins shock providing much-improved damping.

The looks remain distinctly retro though, helped by spoked R1150GS wheels front and back. At F19/R17, they’ve gone up a size at the front and down a size at the back.

K75 cafe racer by TooHard Motor Co.

Practicalista types will be glad to spot the fenders. The front unit is adapted from an R nineT, and the rear is a modified Rizoma item secured with a handmade bracket.

The brake system is another effective amalgam of parts, this time with GSX-R calipers at the front and a R1150GS setup at the back, carried over with the wheel. An Accossato cylinder sits on the bars; the high-end Italian company also supplied the new clutch cylinder.

K75 cafe racer by TooHard Motor Co.

The K75 engine is grunty, and required no heavy duty tuning. But TooHard have tweaked the breathing with a modified air box (and mods to the air flow meter to match), plus a handmade exhaust system from Unit Garage with a titanium muffler.

The cooling system is often a weak point on a bike that is three decades old, so TooHard have also installed a new radiator and refreshed the coolant plumbing.

K75 cafe racer by TooHard Motor Co.


The grinder came out for the subframe, to correct the massive overhang of the stock bike. Sitting atop is a simple seat unit with a café hump, upholstered in black leather with tuck and roll stitching.

The rest of the heavy lifting is hidden. The K75 has been rewired with a simplified loom and a full suite of Motogadget goodies. An mo.unit control box is the hub, a Mini speedo is flushed into the headlight bowl, and the turn signals are discreet LED units all round.

K75 cafe racer by TooHard Motor Co.

The clip-on bars are graced with slick mo.switches, glassless aluminum mirrors, and new grips. And there’s keyless starting via a digital ignition lock—an innovation that would have been unheard of when this K75 left the factory in Berlin.

As always with builds like this, there’s an argument for leaving the original bike unmolested. But given the choice between this whip and a stock K75 in the garage, we know which one we’d rather ride.

TooHard Motor Facebook | Instagram | Images by Rafa Dieguez Fotografía

K75 cafe racer by TooHard Motor Co.


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Just the Basics: Heiwa’s custom Suzuki TU250 Grasstracker

custom-suzuki-tu250.jpg

High-end custom motorcycles are often criticized for favoring form over function, but Kengo Kimura rides that line masterfully. As Heiwa Motorcycle, he’s racked up numerous awards—including multiple wins at the prestigious Mooneyes show. But he’s also fond of building real-world beaters like this sassy little Suzuki scrambler.

Simply dubbed ‘GrassTracker No0006,’ the bike was commissioned by a client, and follows a template that Kimura-san has developed over the last few years. It’s based on the humble 2000-model Suzuki TU250 Grasstracker Big Boy—a 250 cc single-cylinder commuter with classic charm.

Custom Suzuki TU250 Grasstracker by Heiwa MC

Kengo typically picks either the TU250, or its variant, the ST250, for these scrambler projects, because they tick a lot of boxes. They’re uncomplicated machines with minimal bodywork, decent ground clearance and 19F/18R wheels that are perfectly suited for dual-purpose use. And since they only make 20 hp and weigh 273 lbs dry, brake and suspension upgrades are less of a priority.

That’s why this Grasstracker’s running gear has mostly been left alone, save for a fresh set of Dunlop D603 tires. Kengo’s focus here was on trimming the petite single down even more, refining its looks, and making it more fun to ride.

Custom Suzuki TU250 Grasstracker by Heiwa MC

Kengo started by ditching the Suzuki’s stock trimmings, replacing them with a clever mix of modified and one-off parts. The aluminum fuel tank’s actually from a vintage motorcrosser; more specifically, a 1977 Suzuki RM250. Kengo modified it to fit the Grasstracker’s frame, and welded in a new bung for the petcock.

Behind the tank is a slim solo seat, covered in a tough grey vinyl. Kengo modified the subframe underneath it—cutting and looping it as short as possible without hacking into the stock shock mount gussets.

Custom Suzuki TU250 Grasstracker by Heiwa MC

High-mounted custom fenders at both ends complement the Grasstracker’s classic scrambler silhouette. The front fender’s held in place by a tasteful hand-made bracket, and the rear is dressed with a Heiwa taillight and a tidy license plate bracket.

Kengo modified a vintage fog light to act as a headlight, then installed small bullet-style turn signals at both ends.

Custom Suzuki TU250 Grasstracker by Heiwa MC

Up top are a set of off-road handlebars, complete with a bar pad adorned with Heiwa’s branding. The control area is sparse, featuring Renthal grips, mini vintage-style switches and a single mirror. A tiny off-the-shelf speedo, mounted to the left of the top yoke, keeps things street legal.

Kengo tweaked the wiring too, and relocated the ignition to a custom side panel on the left of the bike. Behind it, the airbox has been ditched in favor of a pod filter.

Custom Suzuki TU250 Grasstracker by Heiwa MC

Take a peek at the other side, and you’ll notice a small hand-made fuel cell that would easily be mistaken for an oil tank on an older bike. It carries less than a gallon of fuel, which, as Kengo puts it, is enough for “emergencies when entering the mountains.”

It’s not plumbed into the main tank though. Instead, it pops off via two bolts under the seat, acting as a jerry can of sorts. And since the filler cap is decently sized, easily accessible and set at an angle, it’s possible to top it up while it’s still attached to the bike.

Custom Suzuki TU250 Grasstracker by Heiwa MC

Ultimately there’s nothing wild going on here—just a well-judged set of mods that add up to a cute commuter that can cut loose on weekends. We’re loving the monochrome livery too, executed by frequent Heiwa collaborator, Ninben.

But our favorite mod is undoubtedly the stainless steel exhaust system. Kengo opted for a pair of high-mounted shotgun pipes on this build, protecting the rider’s leg with an elegant custom-made heat shield. It looks perfect, and probably sounds killer too.

Custom Suzuki TU250 Grasstracker by Heiwa MC

We’re regularly reminded of how much fun small bikes can be—but we seldom expect those reminders to come from award-winning custom motorcycle builders. Here’s hoping that Kengo finds enough time between his bigger projects to keep producing sassy little rippers like this.

Heiwa MC | Facebook | Instagram | Images by Hiroshi Kikui

Custom Suzuki TU250 Grasstracker by Heiwa MC


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Speed Read, May 8, 2022

The latest motorcycle news and customs.

Norton has just acquired a jaw-dropping collection of 55 rare classics from a single source. We also profile a custom Ducati Scrambler 1100, a classy BMW R80 café racer, a Royal Enfield Himalayan, and a Honda CB50 that was built in a spare bedroom.

1930 Norton DT speedway bike

Norton’s heritage collection It’s only been two years since India’s third-largest motorcycle manufacturer, TVS Motor Company, purchased the storied British marque, Norton Motorcycles. But while the future of the brand slowly unfolds, one thing is abundantly clear: its new owners are big on its heritage. They still build Nortons in the UK, and, as if to drive the point home, they’ve just acquired a collection of 55 classic Norton motorcycles.

Norton heritage vintage bike collection

Spanning from 1916 to 1992, these bikes are the opening salvo in Norton’s heritage collection. Remarkably, they were all purchased from a single collector—his name is Ian Loram, and he’s been buying up classic Nortons since the 90s. A true enthusiast, he admits that he would never pass up on the opportunity to buy a rare Norton that’s gone on sale.

The collection is not only impressive in size, but it boasts some pretty special bikes too. There’s a 1921 Model 1 ‘Big Four’ in the set [below], which was said to be founder James Norton’s favorite bike. (He actually rode a sidecar-equipped Big Four 3,000 miles across Africa to visit his brother in South Africa in 1921.)

1921 Norton Model 1 'Big Four'

Then there’s the extremely rare 1930 DT speedway bike, equipped with a 500 cc twin port engine and a three quarter gallon fuel tank. Norton only ever built 53 of these, and loaned this particular one to Oliver Langton to race.

Other notable inclusions include a 1990 Norton F1 Rotary [below], which was the road-going version of the RCW588 race bike, and the 1929 CJ350, which was designed by Walter Moore.

1990 Norton F1 Rotary

Plus there’s a fully restored 1938 Clubman International, a 1929 JE350 that’s one of only six remaining examples, and a race-specced 1950 Norton Manx.

Perhaps the most British of the lot is the 1968 Norton Atlas Police bike. Used for Royal Family escorts, it has ridden alongside the Queen, the Queen Mother and Prince Charles. Some of the bikes will be on show at Norton’s new HQ in Solihull, which will be open to the public in the future.

1929 Norton CJ350

It’s a stunning collection that begs for its own museum, but it’s also an encouraging sign of where the brand’s headed. As their press release puts it: “it’s vital that we continue to celebrate the great products of our past, because they will impact and steer our future.” [Norton Motorcycles]

Custom Ducati Scrambler 1100 by Nico Dragoni Motociclette

Ducati Scrambler 1100 by Nico Dragoni Motociclette I’m going to out on a limb here: the Ducati Scrambler 1100 is massively underrated. Ducati’s confusing nomenclature belies what it truly is—a chunky roadster that, while not as fast as some of its stablemates, is arguably more stylish. And it responds well to light fettling.

This one belongs to a gentleman named Paolo Ferri, who had a desire to make the bike just a bit more compact, and better suited to his riding style. So he roped him the Italian shop Nico Dragoni Motociclette to help him bring his vision to life.

Custom Ducati Scrambler 1100 by Nico Dragoni Motociclette

The first big job was to redesign the rear end. The Scrambler’s stock subframe was replaced with custom made trellis unit, bolted to the original’s attachment points. It’s actually a two part frame that bolts together, and was designed to work around the stock electronics box so that nothing had to be relocated.

A custom seat was made by first editing the stock seat pan, before shaping the foam and upholstering it. Next, the exhaust headers were modified to tuck a pair of SC Project mufflers in high and tight. Lower down, a hand-made license plate bracket mimics the subframe’s design.

Custom Ducati Scrambler 1100 by Nico Dragoni Motociclette

The fuel tank looks stock at a glance, but it’s actually been narrowed by over an inch on each side. It was more than just a quick cut-and-shut job though, since the team put the side sections through a bead roller to add some contours to them.

Up front is a flat track-style aluminum number board, with two Highsider LEDs to light the way. The front end also wears low drag bars, and the original front fender, trimmed.

Custom Ducati Scrambler 1100 by Nico Dragoni Motociclette

The final finishes include swathes of matte black, gloss black, a hint of metal flake, and Ducati’s classic magnesium color. l’Officina Delle Toppe handled the seat cover, KBike built a custom dry clutch kit for the bike, and Roberto at MB Corse helped Paolo on the mechanical stuff.

The Scrambler 1100 is quite a looker out the box—but this one’s just the right amount more radical. Bravo! [Nico Dragoni Motociclette | Images by Manuel Croci]

Custom BMW R80 by Matt Watkinson

BMW R80 by Matt Watkinson Classic BMW boxers are a great choice for first-time custom bike builders, because they’re easy to take apart, and there’s no shortage of inspiration out there. Even so, it’s remarkable how many ‘bad’ BMW customs we see—you need a sharp eye and good judgement if you want yours to stand out from the rest. And California-based Matt Watkinson has both.

Custom BMW R80 by Matt Watkinson

This ultra-sharp BMW R80 café racer is his first build, and it’s a total stunner. His goal was to “create something very clean and minimal that rides as well as it looks,” with quality parts and attention to detail high on the list. He’s done most of the work himself too, despite having nothing more than an Ikea toolkit when he started.

Part of Matt’s winning formula is the fact that he’s picked key bolt-on parts from the best in the business. The subframe and battery box are plug-and-play parts from WalzWerk in Germany, while the seat’s leatherwork was done by the ever-popular Silvermachine in the Netherlands.

Custom BMW R80 by Matt Watkinson

Cognito Moto supplied the yokes, front fender and foot pegs. The yokes hold a set of Suzuki GSX-R forks—re-valved and re-sprung by Ed Sorbo at Lindemann Engineering. There’s a custom-built Penske shock out back, and Matt’s installed a full Beringer brake set with Venhill lines.

The cockpit is sporting the sort of parts you’d usually on find on high-end pro builds. The list includes Woodcraft clip-ons, a Domino throttle, and Renard Speed Shop switches that share space with the Beringer controls.

Custom BMW R80 by Matt Watkinson

There’s a full complement of Motogadget parts too; the grips, speedo, turn signals, mirrors, keyless ignition and electronic control box all come from the German brand.

Matt also rewired the bike with an Antigravity Lithium-ion battery, and a few upgraded components from Euro MotoElectrics. Motodemic brackets hold an LSL headlight, with Kellerman LEDs handling taillight and turn signal duties.

Custom BMW R80 by Matt Watkinson

The engine, gearbox and carbs have all been rebuilt, the frame’s been powder coated, and the headers and off-the-shelf mufflers have been Cerakoted. But the tank is original—right down to its paint and the patina on the roundels. (The yellow fuel lines are a nod to how old BMW badges age.)

It’s a stellar build—and not just for a first timer. Matt clearly has the goods, and we’re looking forward to whatever he builds next. [Matt Watkinson]

Pantelis Manessis' Honda CB50 cafe racer

Honda CB50 by Pantelis Manessis Small bikes appeal to different riders in different ways. But Pantelis Manessis in Kalamata, Greece loves them for myriad reasons. “Call it a money shortage, call it the sheer joy of traveling around at 25 mph, or the lack of a big racing track where I live,” he quips.

That’s why when he stumbled upon a beautiful, but rusted, Honda CB50 that used to be a rental bike, he couldn’t resist snapping it up. The café racer scene was taking off in Greece at the time—so a custom build was on the cards for sure.

Pantelis Manessis' Honda CB50 cafe racer

But Pantelis had one major challenge to overcome first: he had no money with which to fund the build. “I asked my boss at the coffee business I was working at as a technician if he would like a café racer,” he says. “The answer was ‘yes,’ and there was the money.”

The other challenge was finding some key components that had been rusted beyond redemption. But after calling everyone he could think of in Greece, he finally managed to source a good gas tank, a decent used OEM exhaust and a pair of slightly more modern disc brake-ready forks.

Pantelis Manessis' Honda CB50 cafe racer

Things took off from there. Pantelis sandblasted everything, chopped a few bits off and sent the aluminum parts off for polishing. The engine got a top end rebuild with a bunch of new parts, but the bottom end just needed a new capacitor, a contact point and a cam chain. “Nothing else… because Honda,” he says.

Wheels from a Japanese-made moped were laced up with new spokes, and a modified C-Racer tail section was bolted on top of a handmade aluminum battery tray. The wiring was done from scratch, and features a Kreidler Florett headlight with the tacho embedded in it, and an aftermarket Jeep turn signal for a taillight.

Pantelis Manessis' Honda CB50 cafe racer

There are too many scalped parts to mention—from the Zundapp handlebars to smaller bits like the front fender, levers, brake master cylinder and light switch. A few parts, like the number plate bracket, were made by manipulating stainless steel with a vice and a blowtorch.

The shiniest bits are the Aston Martin inspired paint (done by a friend who’s a pro), the gold pin stripes by Tiki Tony, and the Biltwell Inc. grips that were gifted to Pantelis by Nicko at The Real Intellectuals.

Pantelis Manessis' Honda CB50 cafe racer

All done and dubbed ‘Stretto’ (because it’s small and strong), this cheeky little 50 cc racer revs into the high 13s and clocks 70 km/h [43.5 mph]. Oh, and did we mention that Pantelis built it in his spare bedroom? [Pantelis Manessis Instagram | Images by Mike Vryonis]

Royal Enfield Himalayan scrambler by Giorgio De Angelis

Royal Enfield Himalayan by Giorgio De Angelis We’re not sure how many custom scramblers are ever truly put to the test off-road—but we do know that this Royal Enfield Himalayan will be. Giorgio De Angelis built it to tackle La Ruta Del Nabab—a 1,000-plus kilometer off-road ride through Morocco.

Royal Enfield Himalayan scrambler by Giorgio De Angelis

Tough and capable were higher on Giorgio’s list than pretty, so that’s where he focused his efforts.

The first step was to remove the Himalayan’s clunky front fairing and subframe, and replace it with new brackets to hold the OEM headlight and clocks, and a new front fender. Behind those are a new set of tapered handlebars, mounted on risers and fitted with handguards.

Royal Enfield Himalayan scrambler by Giorgio De Angelis

Further back is a custom-made luggage rack where the passenger seat used to be. The tail end’s been tidied up with a new license plate mount, and a vintage-style LED taillight.

Giorgio also installed a remapped ECU and a handcrafted titanium exhaust system, to put a little more pep in the Royal Enfield’s step. The ABS system has been deleted too, and the brake hoses upgraded to Frentubo parts.

Royal Enfield Himalayan scrambler by Giorgio De Angelis

Finished off with a simple titanium grey paint job, a burly sump guard and Mitas knobblies, this Himalayan looks like it’d be fun to rip through the desert on. Happy trails, Giorgio! [Giorgio de Angelis Instagram | Images by Victoria Dusko]

Royal Enfield Himalayan scrambler by Giorgio De Angelis


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