So, I recently bought a '71 Bonneville T120R and like the rigidity and comparative lightness of the all-welded, large-backbone frame (the height feels about right, as I'm 6'2"). I've converted the mesh filter to a cartridge setup with a CNC-machined aluminum plate, and replaced the rubber feed and scavenger hoses with aluminum pipe; same with that ugly crankcase breather hose.
But one thing about the model's new frame that I don't like is the oil capacity is evidently about a half quart (1 pint) less than the '70 model. Seems like the additional half quart would aid cooling during the summer.
One easy solution that occurs to me would be to weld a small auto drain bung onto the forward upper side of the big tube just before it terminates at the steering head, as indicated in the photo (a late model Subaru Outback bung and plug would fit just fine in that smallish space). If painted black, it would be unobtrusive snuggled just ahead of the tank above the holes for wiring, and with a funnel wouldn't be difficult to use at all. You'd just use a socket to R&R the plug to avoid scratching the paint with a spanner.
The existing cap has an O-ring, so shouldn't leak, and I can't imagine it would make any difference to the scavenger circuit to disgorge its flow under, versus over the surface of the oil in the reservoir (if anything, the teensy added resistance would infinitesimally increase pressure to the valve train). Also, the sloshing forward of the oil in the big top tube shouldn't be a concern, as any excess just runs down the 5/16" pipe from the underside/front of the top tube, which connects to the breather circuit, whereupon it drains back into the primary chain chamber and from there through the holes communicating with the engine sump.
The new filling procedure would be: (1) fill the reservoir up to the threads on the OEM filler and install cap; (2) refill sump as usual; and (3) add another half quart (1 pint) or even a little more in the new filler and install the plug.
I haven't yet seen mention of this, but wonder if anyone has done this modification...?
But one thing about the model's new frame that I don't like is the oil capacity is evidently about a half quart (1 pint) less than the '70 model. Seems like the additional half quart would aid cooling during the summer.
One easy solution that occurs to me would be to weld a small auto drain bung onto the forward upper side of the big tube just before it terminates at the steering head, as indicated in the photo (a late model Subaru Outback bung and plug would fit just fine in that smallish space). If painted black, it would be unobtrusive snuggled just ahead of the tank above the holes for wiring, and with a funnel wouldn't be difficult to use at all. You'd just use a socket to R&R the plug to avoid scratching the paint with a spanner.
The existing cap has an O-ring, so shouldn't leak, and I can't imagine it would make any difference to the scavenger circuit to disgorge its flow under, versus over the surface of the oil in the reservoir (if anything, the teensy added resistance would infinitesimally increase pressure to the valve train). Also, the sloshing forward of the oil in the big top tube shouldn't be a concern, as any excess just runs down the 5/16" pipe from the underside/front of the top tube, which connects to the breather circuit, whereupon it drains back into the primary chain chamber and from there through the holes communicating with the engine sump.
The new filling procedure would be: (1) fill the reservoir up to the threads on the OEM filler and install cap; (2) refill sump as usual; and (3) add another half quart (1 pint) or even a little more in the new filler and install the plug.
I haven't yet seen mention of this, but wonder if anyone has done this modification...?